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  在分析機械行業的MES需求之前，我們先來看看機械行業生產管理問題:

        中國機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)聯合會(hui)(原(yuan)機(ji)械(xie)部)將(jiang)我國機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)一共分為 13 個大(da)行(xing)(xing)業(ye)(ye)(ye)(ye),包括:農(nong)業(ye)(ye)(ye)(ye)機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、內燃(ran)機(ji)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、工(gong)(gong)(gong)(gong)程機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、儀器(qi)(qi)儀表工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、文(wen)化(hua)辦(ban)公設備(bei)行(xing)(xing)業(ye)(ye)(ye)(ye)、石油(you)化(hua)工(gong)(gong)(gong)(gong)通用機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、重型礦山機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、機(ji)床工(gong)(gong)(gong)(gong)具工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、電工(gong)(gong)(gong)(gong)電器(qi)(qi)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、機(ji)械(xie)基(ji)礎件工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、食品包裝機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、汽車(che)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)、其他民用機(ji)械(xie)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)行(xing)(xing)業(ye)(ye)(ye)(ye)等。

        機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)與國民經(jing)濟(ji)密(mi)(mi)切(qie)相關,屬于周期性行(xing)(xing)(xing)(xing)(xing)業(ye),屬于資本,技術(shu)及(ji)勞動(dong)力密(mi)(mi)集型產(chan)(chan)業(ye)。機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)內部子行(xing)(xing)(xing)(xing)(xing)業(ye)眾多(duo),產(chan)(chan)品覆蓋范圍廣泛(fan),行(xing)(xing)(xing)(xing)(xing)業(ye)技術(shu)水平參差(cha)不齊。從機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)銷(xiao)售(shou)產(chan)(chan)值分(fen)布情況看,機(ji)(ji)(ji)械(xie)產(chan)(chan)品市場主(zhu)要是內需拉動(dong)型。工程機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)是機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)發展最(zui)快(kuai)的子行(xing)(xing)(xing)(xing)(xing)業(ye),利潤(run)率(lv)位(wei)于機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)首(shou)位(wei),其次是石化通(tong)用機(ji)(ji)(ji)械(xie)、儀器儀表、機(ji)(ji)(ji)械(xie)基(ji)礎件行(xing)(xing)(xing)(xing)(xing)業(ye)及(ji)食品包裝機(ji)(ji)(ji)械(xie)行(xing)(xing)(xing)(xing)(xing)業(ye)、農業(ye)機(ji)(ji)(ji)械(xie)利潤(run)率(lv)最(zui)低經(jing)營(ying)業(ye)績最(zui)差(cha)。

        機械行業具有以離散為主、流程為輔、裝配為重點的主要特點，其生產特點主要有:

    1)生產計劃的制訂與生產任務的管理任務繁重。典型的(de)(de)離散型機械制造業企業由于主要(yao)從事單(dan)(dan)件、小批量生產,產品(pin)的(de)(de)工藝過程經常變(bian)更,由于主要(yao)是按訂單(dan)(dan)組織(zhi)生產,很難預測訂單(dan)(dan)在什么時候到來,因(yin)此,對(dui)采購和生產車(che)間的(de)(de)計劃就需要(yao)很好的(de)(de)生產計劃系統。

    2)自動化水平相對較低。機(ji)械制造業企業由于(yu)主要是(shi)離(li)散加(jia)工(gong),產品的(de)質量和生產率很大程度上(shang)依賴于(yu)工(gong)人的(de)技術水平,自動化(hua)主要在單(dan)元級,例如數控機(ji)床(chuang)、柔性制造系(xi)統等。

    3)工藝流程簡單明了,工藝路線靈活,制造資源協調困難。機(ji)械(xie)行(xing)業(ye)產品(pin)結構(gou)清晰明確。機(ji)械(xie)制(zhi)造(zao)企業(ye)的(de)(de)產品(pin)結構(gou)可以用數的(de)(de)概念進(jin)行(xing)描述,最終產品(pin)一(yi)定是由固定個數的(de)(de)零件(jian)或部件(jian)組成,這些關系非常明確和固定。面向訂單的(de)(de)機(ji)械(xie)制(zhi)造(zao)業(ye)的(de)(de)特點是多品(pin)種和小批(pi)量。因(yin)此,機(ji)械(xie)制(zhi)造(zao)業(ye)生產設(she)備的(de)(de)布置一(yi)般不是按(an)產品(pin)而(er)是按(an)照(zhao)工(gong)(gong)藝(yi)進(jin)行(xing)的(de)(de),每個產品(pin)的(de)(de)工(gong)(gong)藝(yi)過程都(dou)可能不一(yi)樣,而(er)且,可以進(jin)行(xing)同一(yi)種加工(gong)(gong)工(gong)(gong)藝(yi)的(de)(de)機(ji)床有多臺。因(yin)此,需(xu)要對所加工(gong)(gong)的(de)(de)物料進(jin)行(xing)調度,并且中間品(pin)需(xu)要進(jin)行(xing)搬運(yun)。

    4)為滿足客戶對產品的多樣化需求以及企業多元化的經營策略,企業越來越傾向于多品種小批量生產,產品結構及工藝越來越復雜。同(tong)一(yi)個零件(jian)可以有(you)多(duo)種不(bu)同(tong)的(de)(de)(de)加工(gong)工(gong)藝,同(tong)一(yi)工(gong)序也可以在不(bu)同(tong)的(de)(de)(de)機床上加工(gong),工(gong)藝路線(xian)具有(you)較(jiao)大的(de)(de)(de)柔性(xing)(xing)(xing),從(cong)而造成作業計(ji)劃的(de)(de)(de)復雜性(xing)(xing)(xing)。同(tong)時,生產計(ji)劃受市場需求(qiu)的(de)(de)(de)變化影響較(jiao)大,而且計(ji)劃的(de)(de)(de)制定要參照實際作業執行情況,對生產現場數據采集的(de)(de)(de)準確(que)性(xing)(xing)(xing)、實時性(xing)(xing)(xing)和全面性(xing)(xing)(xing)要求(qiu)高。

    5)生產過程動態多變。一般機械加工(gong)(gong)車間的(de)(de)(de)(de)生(sheng)(sheng)產系(xi)統均屬(shu)于離(li)散事(shi)(shi)件動態系(xi)統,在生(sheng)(sheng)產過(guo)(guo)程中,往往會存在變(bian)動并導致一些異常(chang)事(shi)(shi)件的(de)(de)(de)(de)發生(sheng)(sheng)。其多變(bian)性主要源于兩個方面的(de)(de)(de)(de)因(yin)素(su):一是(shi)企(qi)業外部(bu)的(de)(de)(de)(de)因(yin)素(su),如客(ke)戶對訂單(dan)(dan)需(xu)求量和對交貨(huo)期的(de)(de)(de)(de)變(bian)更(geng)、新訂單(dan)(dan)的(de)(de)(de)(de)插入以及(ji)原材(cai)料短缺(que)等(deng);二是(shi)企(qi)業內部(bu)的(de)(de)(de)(de)因(yin)素(su),包括制造過(guo)(guo)程中的(de)(de)(de)(de)設計變(bian)更(geng)、工(gong)(gong)藝(yi)變(bian)更(geng)、工(gong)(gong)序及(ji)零部(bu)件的(de)(de)(de)(de)返修(xiu)返工(gong)(gong)、機器(qi)故(gu)障等(deng)。

    6)在制品管理困難。產品中各零件(jian)制造(zao)周期(qi)長短不一(yi)和產品加工工藝路線(xian)的(de)復雜性是(shi)造(zao)成在制品管理困難的(de)主要因素,而且由于在制品在生產過程(cheng)中不斷流動變化,其存(cun)放點(dian)分布(bu)廣,因此,如何及(ji)時、準確的(de)記錄其變化信息(xi),也是(shi)在制品管理中的(de)一(yi)個難點(dian)。

    7)車間現場單據繁多。機械加(jia)工(gong)(gong)(gong)車間(jian)的(de)(de)任務指派一(yi)般通過(guo)(guo)下發(fa)派工(gong)(gong)(gong)單(dan)完成(cheng)(cheng),并(bing)附(fu)帶生(sheng)產(chan)所(suo)需(xu)的(de)(de)零件圖、裝(zhuang)配圖、工(gong)(gong)(gong)藝卡(ka)片(pian)、技(ji)術通知(zhi)單(dan)等(deng)(deng),在生(sheng)產(chan)過(guo)(guo)程中又需(xu)要填寫生(sheng)產(chan)進(jin)度信息(xi)、質(zhi)量(liang)(liang)信息(xi)等(deng)(deng)相關(guan)表單(dan),這些信息(xi)一(yi)般均通過(guo)(guo)紙質(zhi)文件進(jin)行傳遞(di)并(bing)由人工(gong)(gong)(gong)統(tong)計,從而造成(cheng)(cheng)生(sheng)產(chan)的(de)(de)進(jin)度信息(xi)反饋(kui)不及(ji)(ji)時、生(sheng)產(chan)線現場異常(chang)事(shi)件反饋(kui)及(ji)(ji)處理緩慢、質(zhi)量(liang)(liang)信息(xi)反饋(kui)不及(ji)(ji)時等(deng)(deng),更(geng)嚴重(zhong)是(shi)紙質(zhi)文檔圖跡或字跡受污后常(chang)會(hui)導致數據模糊(hu),造成(cheng)(cheng)批量(liang)(liang)報(bao)廢的(de)(de)質(zhi)量(liang)(liang)事(shi)故。   

車間管控要點

1.加工車間管控要點在加工車間,涉及的核心管控要點包括:

        關鍵零(ling)件管理進(jin)度與質量控制:按照(zhao)生(sheng)產計劃要(yao)求(qiu),能夠(gou)實時的(de)(de)反饋出關鍵零(ling)件的(de)(de)加工進(jin)度,以及按照(zhao)技術(shu)工藝要(yao)求(qiu)對關鍵零(ling)件進(jin)行質量控制,尤(you)其是(shi)對軸套(tao)零(ling)件的(de)(de)加工嚴格執行中間公差(cha)制,杜絕裝配過程中的(de)(de)返修。

        關(guan)鍵設備(bei)的管理(li):對一些關(guan)鍵設備(bei)規范操(cao)作和保養維護,減少設備(bei)故障率。

        大型(xing)零(ling)件(jian)虛(xu)擬入庫:對不便(bian)于(yu)中轉(zhuan)的(de)(de)大型(xing)零(ling)件(jian)制并(bing)(bing)不轉(zhuan)入庫房,在其制作(zuo)完(wan)成(cheng)并(bing)(bing)通過檢驗后(hou)直(zhi)接轉(zhuan)入裝配生(sheng)產車(che)(che)間并(bing)(bing)辦(ban)理相(xiang)應入庫手續,提高(gao)工(gong)作(zuo)效(xiao)率。 替代(dai)料和(he)(he)工(gong)序(xu)(xu)的(de)(de)管(guan)理:在加(jia)工(gong)車(che)(che)間經(jing)常會(hui)由于(yu)物料和(he)(he)設備等(deng)問題,變更(geng)原(yuan)定(ding)的(de)(de)原(yuan)材料和(he)(he)加(jia)工(gong)工(gong)藝,采用(yong)替代(dai)的(de)(de)原(yuan)材料和(he)(he)加(jia)工(gong)工(gong)序(xu)(xu),需要對此進行嚴格的(de)(de)管(guan)控。

        底層數(shu)據(ju)的(de)采集:加工車間的(de)生產現場環(huan)境(jing)復(fu)雜(za),數(shu)據(ju)分散在(zai)各(ge)個環(huan)節,需要通過(guo)統一的(de)手(shou)段將這些數(shu)據(ju)進行集成。

2.裝配車間管控要點，在裝配車間,涉及的核心管控要點包括:

        裝(zhuang)(zhuang)配(pei)成品領料(liao)(liao)(liao)管(guan)理:在(zai)裝(zhuang)(zhuang)配(pei)組織生產前,裝(zhuang)(zhuang)配(pei)生產部必須按技術研發中心下發的裝(zhuang)(zhuang)配(pei)清(qing)單,對(dui)物(wu)料(liao)(liao)(liao)進行完整性與錯(cuo)誤性檢查(cha),防止漏(lou)料(liao)(liao)(liao)和錯(cuo)料(liao)(liao)(liao)。

        裝配規范管理:零件的部裝、總(zong)裝要嚴格按照工藝規范要求進行。

        裝配(pei)臺架管理(li):對裝配(pei)臺架的使用狀態進行嚴格管控,防止等待和窩(wo)工。

        功能(neng)調(diao)試(shi):對功能(neng)調(diao)試(shi)中出(chu)現的問題及(ji)時與技術(shu)部門溝通協調(diao)并按其方(fang)案進(jin)行改進(jin)。

        用戶(hu)驗(yan)收:對用戶(hu)驗(yan)收過(guo)程中(zhong)出現的(de)問題及時與用戶(hu)和技(ji)術部門溝通協調(diao)按整改方案進(jin)行改進(jin),通過(guo)驗(yan)收的(de)機器裝箱、出廠。

        裝(zhuang)箱清單(dan):按照(zhao)裝(zhuang)箱清單(dan)要求對產品進行(xing)分(fen)拆,并對裝(zhuang)箱物料進行(xing)完整(zheng)性檢查,防 止錯裝(zhuang)、漏裝(zhuang)。

       
       機械行業典型加工工藝路線——以某工程機械制造企業為例

       由于機(ji)械(xie)行(xing)(xing)業細分(fen)行(xing)(xing)業眾多，不(bu)同產(chan)品(pin)的生產(chan)制(zhi)造(zao)特點具有很大差(cha)異，因此(ci)本節選擇了(le)一個(ge)具有機(ji)械(xie)行(xing)(xing)業典型(xing)代表意(yi)義的制(zhi)造(zao)企業為例，說明機(ji)械(xie)行(xing)(xing)業的典型(xing)加工工藝(yi)路線。

       機加(jia)工(gong)企業(ye)的(de) MES 需求主要包含(han)數據采集(ji)、生產(chan)計劃(hua)管理(li)(li)、物料管理(li)(li)、追溯管理(li)(li)、質(zhi)量管理(li)(li)、設備管理(li)(li)等功能模塊,本節(jie)以(yi)某制造(zao)(zao)閥門的(de)機加(jia)工(gong)制造(zao)(zao)企業(ye)為例,詳細介紹(shao)機械行業(ye) MES 的(de)個性(xing)化需求:

    1)數據采集與分析

        通(tong)過(guo)條碼方式采(cai)集車間(jian)中存在的大量(liang)生產數(shu)據(ju)(ju)(ju)。采(cai)集數(shu)據(ju)(ju)(ju)包括(kuo)加工(gong)進(jin)度數(shu)據(ju)(ju)(ju)、人員完(wan)工(gong)記錄(lu)、機床調試時間(jian)等信息(xi)。通(tong)過(guo)數(shu)據(ju)(ju)(ju)分析(xi)器對采(cai)集回(hui)來的數(shu)據(ju)(ju)(ju)進(jin)行分析(xi)。

    2)數據接口及系統集成

        產(chan)品(pin)的工藝信息(xi)需(xu)要與 PDM 或者(zhe) CAPP 系統集(ji)(ji)成。物料信息(xi)需(xu)要與 ERP 系統集(ji)(ji)成。設備(bei)、人員、在制品(pin)等信息(xi)需(xu)要從 MES 其他模塊中(zhong)獲取。

    3)基礎管理基礎管理

        包(bao)括(kuo)人(ren)(ren)員(yuan)(yuan)管(guan)(guan)理(li)(li)、設(she)(she)(she)備(bei)(bei)(bei)(bei)管(guan)(guan)理(li)(li)、組(zu)織(zhi)機(ji)構、質(zhi)量控制參數(shu)、常(chang)用(yong)短(duan)語等(deng)。人(ren)(ren)員(yuan)(yuan)管(guan)(guan)理(li)(li)主要(yao)實現(xian)人(ren)(ren)員(yuan)(yuan)信(xin)息(xi)維(wei)護;人(ren)(ren)員(yuan)(yuan)狀態管(guan)(guan)理(li)(li),人(ren)(ren)員(yuan)(yuan)能力(li)信(xin)息(xi)管(guan)(guan)理(li)(li);設(she)(she)(she)備(bei)(bei)(bei)(bei)管(guan)(guan)理(li)(li)包(bao)括(kuo)對(dui)設(she)(she)(she)備(bei)(bei)(bei)(bei)、設(she)(she)(she)備(bei)(bei)(bei)(bei)群組(zu)和(he)設(she)(she)(she)備(bei)(bei)(bei)(bei)類型等(deng)維(wei)護,設(she)(she)(she)備(bei)(bei)(bei)(bei)運(yun)行(xing)數(shu)據采集,設(she)(she)(she)備(bei)(bei)(bei)(bei)狀態監(jian)控與(yu)反饋(kui),設(she)(she)(she)備(bei)(bei)(bei)(bei)故障(zhang)維(wei)修管(guan)(guan)理(li)(li),設(she)(she)(she)備(bei)(bei)(bei)(bei)效率分析;組(zu)織(zhi)管(guan)(guan)理(li)(li)實現(xian)對(dui)部門、車間和(he)工(gong)段(duan)管(guan)(guan)理(li)(li);質(zhi)量參數(shu)是(shi)生產中需(xu)要(yao)控制的參數(shu),如同軸度、形位公差、粗糙度等(deng);常(chang)用(yong)短(duan)語主要(yao)用(yong)于設(she)(she)(she)備(bei)(bei)(bei)(bei)終(zhong)端,面(mian)向生產一線的工(gong)人(ren)(ren),方(fang)便其往終(zhong)端顯示(shi)器中錄入(ru)信(xin)息(xi)以及避免錄入(ru)出錯。

    4)作業計劃制定

        生(sheng)(sheng)(sheng)(sheng)產計(ji)劃(hua)(hua)接收及分解(jie)。實現從 ERP 系統接收或者由相關人員手工導入月生(sheng)(sheng)(sheng)(sheng)產計(ji)劃(hua)(hua),接受生(sheng)(sheng)(sheng)(sheng)產計(ji)劃(hua)(hua)并將其(qi)分解(jie)為任務單元、平(ping)衡設(she)備能(neng)力(li)、指派加工設(she)備、編制(zhi)作業(ye)(ye)計(ji)劃(hua)(hua)。主要(yao)包括對(dui)月、周、日計(ji)劃(hua)(hua)的編制(zhi)、調(diao)整(zheng)、查詢;能(neng)力(li)需(xu)(xu)求(qiu);設(she)備能(neng)力(li)負荷(he);物料需(xu)(xu)求(qiu);工具需(xu)(xu)求(qiu)等。    作業(ye)(ye)計(ji)劃(hua)(hua)預編制(zhi)。實現初步作業(ye)(ye)計(ji)劃(hua)(hua)的自動生(sheng)(sheng)(sheng)(sheng)成(cheng)。其(qi)中,數據接口負責與(yu)其(qi)他信(xin)息(xi)系統集(ji)成(cheng)以(yi)獲取需(xu)(xu)要(yao)的設(she)備、人員、物料等信(xin)息(xi);經驗數據為調(diao)度提(ti)供(gong)合理依據;調(diao)度模塊則封裝(zhuang)了調(diao)度規則實現作業(ye)(ye)計(ji)劃(hua)(hua)的初步生(sheng)(sheng)(sheng)(sheng)成(cheng)。

        作(zuo)業計劃(hua)執(zhi)行。首先由調度人(ren)員人(ren)工(gong)修(xiu)改系統自動生(sheng)成的作(zuo)業計劃(hua),使其(qi)更加符(fu)合實(shi)際需要,然后通過(guo)系統指派工(gong)單,使計劃(hua)得以(yi)執(zhi)行。經驗數(shu)據修(xiu)正。通過(guo)分析采(cai)集回來的數(shu)據對經驗數(shu)據進行修(xiu)正,以(yi)保(bao)證(zheng)其(qi)實(shi)用性和準確(que)性。

    5)車間調度管理

        車間調度管理包括(kuo)了(le)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)合并、物料(liao)(liao)申請(qing)、首(shou)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)派(pai)工(gong)(gong)(gong)(gong)、轉序(xu)(xu)(xu)(xu)單派(pai)工(gong)(gong)(gong)(gong)、生(sheng)(sheng)產(chan)控(kong)制、作(zuo)業計劃和物料(liao)(liao)補廢(fei)(fei)等功能(neng)。在(zai)(zai)生(sheng)(sheng)產(chan)過(guo)程中,有時(shi)要將在(zai)(zai)同(tong)一臺(tai)機床上操(cao)作(zuo)的(de)(de)相鄰工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)進行合并,為此提(ti)供了(le)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)合并功能(neng)。車間調度管理對(dui)應于(yu)工(gong)(gong)(gong)(gong)票級的(de)(de)生(sheng)(sheng)產(chan)管理,指導具體生(sheng)(sheng)產(chan)任務的(de)(de)執(zhi)行。首(shou)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)派(pai)工(gong)(gong)(gong)(gong)是針對(dui)零件的(de)(de)首(shou)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)生(sheng)(sheng)產(chan),在(zai)(zai)生(sheng)(sheng)產(chan)前需要申請(qing)并接收相關(guan)物料(liao)(liao);轉序(xu)(xu)(xu)(xu)單派(pai)工(gong)(gong)(gong)(gong)是指根據上道(dao)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)的(de)(de)轉序(xu)(xu)(xu)(xu)單生(sheng)(sheng)成下(xia)道(dao)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)的(de)(de)生(sheng)(sheng)產(chan)任務,伴隨著物料(liao)(liao)在(zai)(zai)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)(xu)間的(de)(de)流轉和轉移。在(zai)(zai)生(sheng)(sheng)產(chan)過(guo)程中出現(xian)廢(fei)(fei)品時(shi),可能(neng)考慮重新投料(liao)(liao)生(sheng)(sheng)產(chan),物料(liao)(liao)補廢(fei)(fei)提(ti)供了(le)該項功能(neng)。

    6)工單管理

        用于新建(jian)(jian)工(gong)(gong)(gong)單(dan)(dan)并對其進行(xing)(xing)狀態控制(zhi),包(bao)括(kuo)新建(jian)(jian)工(gong)(gong)(gong)單(dan)(dan)、復制(zhi)工(gong)(gong)(gong)單(dan)(dan)、下(xia)發工(gong)(gong)(gong)單(dan)(dan)、終(zhong)止工(gong)(gong)(gong)單(dan)(dan)、修(xiu)(xiu)改(gai)工(gong)(gong)(gong)單(dan)(dan)等功能。一旦接收生(sheng)產(chan)任務(wu),則(ze)生(sheng)成(cheng)工(gong)(gong)(gong)單(dan)(dan),如果出現變動(dong)(dong),則(ze)對工(gong)(gong)(gong)地那進行(xing)(xing)修(xiu)(xiu)改(gai),隨后(hou)將工(gong)(gong)(gong)單(dan)(dan)下(xia)發到(dao)車間及人員,任務(wu)完成(cheng)后(hou)對工(gong)(gong)(gong)單(dan)(dan)據進行(xing)(xing)統(tong)計。 工(gong)(gong)(gong)單(dan)(dan)包(bao)括(kuo)多種狀態,工(gong)(gong)(gong)單(dan)(dan)狀態用來實(shi)現對工(gong)(gong)(gong)單(dan)(dan)執行(xing)(xing)情況的詳細(xi)控制(zhi),例如未啟動(dong)(dong)的 工(gong)(gong)(gong)單(dan)(dan)不能下(xia)發到(dao)車間啟動(dong)(dong)生(sheng)產(chan)任務(wu)。

    7)在制品管理對線上在制品批次信息進行跟蹤

    8)車間質量管理

        對(dui)質(zhi)量(liang)(liang)數據進行采集,對(dui)采集回來的(de)(de)數據進行質(zhi)量(liang)(liang)狀況分析;通過(guo)質(zhi)量(liang)(liang)追溯過(guo)程,實現對(dui)關鍵件(jian)的(de)(de)質(zhi)量(liang)(liang)跟蹤質(zhi)量(liang)(liang)控制與反饋,質(zhi)量(liang)(liang)返(fan)修信(xin)息(xi)錄(lu)入與查詢(xun)。質(zhi)量(liang)(liang)報警(jing)(jing)。出現質(zhi)量(liang)(liang)問題時(shi),按觸發等(deng)級自動報警(jing)(jing)的(de)(de)功能,同(tong)時(shi)將報警(jing)(jing)信(xin)息(xi)以郵件(jian)或短信(xin)的(de)(de)方(fang)式發給(gei)相關層級的(de)(de)人員(yuan)進行提醒處理。

    9）物料管理

        物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)基本信(xin)息(xi)管(guan)理,物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)庫存(cun)管(guan)理,同步化物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)補(bu)貨,支持缺料(liao)(liao)(liao)(liao)(liao)的(de)報(bao)警(jing)以及對(dui)投料(liao)(liao)(liao)(liao)(liao)原因的(de)分(fen)析,并(bing)能夠其進(jin)行追蹤。實時物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)信(xin)息(xi)查詢,實現(xian)關(guan)鍵(jian)物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)追朔(shuo),關(guan)鍵(jian)件條碼追朔(shuo)。對(dui)在線(xian)物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)進(jin)行管(guan)理,實現(xian)對(dui)物(wu)(wu)(wu)(wu)(wu)料(liao)(liao)(liao)(liao)(liao)的(de)個體和批次在生產在線(xian)推移、傳遞、消耗(hao)、轉(zhuan)化等(deng)信(xin)息(xi)進(jin)行采(cai)集、記錄、跟蹤、整理、分(fen)析和共享等(deng)信(xin)息(xi)管(guan)理功能。